Don’t Be So Hard On Yourself – We All Start At The Same Place

I was cleaning out a notebook that was turned in with a traded in longarm machine recently.  Nearly everything had something to do with the machine, maintenance, how to use it, our troubleshooting issues.  There was one paper, however, I came across that I decided to keep because it reminded me of where I was a few years ago when I first started to longarm quilt.  It was the same place that all longarm quilters start, at the beginning.  Below is the content of that page written by Carrie Dugan in 2004.

Beginning Longarm Quilter Oath and Rules

Please remember these things when you get your longarm machine and start quilting.

  1. When I was learning to tie my shoes, I made a knot.
  2. When I was learning to write, no one could read it.
  3. When I was learning to ride a bike, I fell off.
  4. When I was learning to cook, I burnt the dish.
  5. When I was learning to drive, I landed in a ditch.
  6. When I was learning to piece a quilt, my seams were not always 1/4 inch.

I will repeat the Beginners Longarm Oath Each Day for the Next 3 Months. (or longer if I need to)

  1. I am learning, so, it is OK if I make mistakes.
  2. I am learning, so, NO Longarm Quilting Police will be at my door for at least 1 year.
  3. I am learning, so, my circles may look like squares.
  4. I am learning so, my feathers may look like chicken scratch.
  5. I am learning, so, my quilts may not turn out square.
  6. I am learning, so, my threads may break, I will figure out how to adjust my tension.
  7. I am learning, so, my pantos may not line up correctly.
  8. I am learning, so, my quilt may not win an award.

I am learning!!

I will Practice!!

I will improve!!

I am having fun learning.  I will become a confident and proficient longarm quilter.  It will take practice, practice, practice and more practice.  I will be patient and not hard on myself.  I will love the process.  I will reach my goals.  I will be happy with the rewards.

!!!I will become an excellent longarm quilter!!!

Learn, practice, and you will improve.  Take classes, read books, watch videos and practice some more.  You will improve.  Perfection comes with time and experience.  None of us are born with experience, we all travel the same road to become confident and proficient.  Have fun and enjoy the journey.  Thank you Carrie for this important reminder.

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Listening To The Heart Of The Quilter

If you quilt for yourself, you can do whatever you want with the quilting with a panto, your own edge to edge designs, free motion quilting or templates.  After all it is your quilt and you can do whatever you want.  If you quilt for others, however, it is not your quilt and you need to listen carefully to the quilt maker to catch their vision for the quilt.
For quilts that come to my studio for quilting, I have questions I always ask the quilt maker:
  1. Who is the quilt for?  I am not being nosy.  A quilt for a young child to use and love really doesn’t need custom quilting like a wedding quilt might.  Some quilts will be washed many times, other quilts, seldom, if ever.  Knowing the purpose of the quilt can be important in guiding the quilting decisions that include type of batting, the style of quilting and perhaps, even the selection of thread.
  2. What is the quilt maker’s vision for the quilting?  Although quilters that bring a quilt to be quilted don’t want to do the quilting, they often have a vision of what they would like to see.  They may not personally like feathers all over, they might think the recipient of the quilt would love geometric patterns, they have likes and dislikes and know the recipient best.  It is important to do what the customer wants, if at all possible.  It might not be what you would do if the quilt were yours, but remember, the quilt is not yours.

Once I have a good feel for the purpose, use and quilt maker’s vision for the quilt, I offer

quilting

6″ floral pattern compliments flowers in 1930’s print.

possible options.  For example, if they think a floral panto would be nice, I show the customer pantos I think would be the right scale for the quilt and with a pattern that would look nice with the quilt pattern and fabrics as illustrated in the photo above.  For custom quilting, we talk about possible design options for the blocks, sashing and borders and I show the customer samples of what is possible so they can see if it fits with their vision for the quilt.  Most people like options to choose from.  That is why we have shelves of cereal, soda, cookies, and everything else in our stores.

Hunter's Star blocks quilted.

Custom quilted – Hunter’s Star blocks, feathered block treatment with separate “circles” stars in the stars. Simple piano keyboard in the border, stitch in the ditch along inner border.

Finally, after deciding how the quilt will be quilted, my client helps select the thread.  We talk about the “star” of the quilt.  Is it the quilt pattern and fabrics, or the quilting, or a balance of all?  Based on that decision, I start pulling out thread color options.  Variegated, solid, poly, cotton, puddling the thread across the fabrics to see how each looks.  Some are taken off right away as they are too light, too dark, too prominent, or fade away and not even visible.  Looking at what is left the customer, sometimes with a little guidance, is able to decide which color and type of thread really looks the best.  A slightly off white thread, King Tut, was chosen for the 1930’s quilt to highlight the quilting without over powering the fabrics.  The Hunter’s Star quilt has pale blue thread.  Testing white thread first I found too much contrast, however the pale blue offered just the right amount of contrast on both the white and blue in the quilt.

As a quilter, you have that vision.  You made the quilt and you, either consciously or subconsciously, have made these same decisions.  However, if you quilt for others, or even allow friends to use your longarm, you need to remember, it is not your quilt.  I even have a couple of clients that came to me because their former longarmer did what she wanted on quilts rather than what the customer wanted.  Help your customers (or friends) make the right choices to enhance their quilt in the best way possible with quilting suitable for the use and intent of the quilt, and the vision of the quilt maker.

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Yikes! Terrible Tension – What Do I Do?

Some days just don’t go as planned with Longarm quilting and you have to stop, step back and analyze what the issue is and what to do about it.

The quilt I was working on was made of excellent quality quilting cotton, 1930’s reproduction fabric.  The batting was top quality Quilters Dream Blend 70/30 (select, mid-weight) and the thread was top quality Superior Threads King Tut and So Fine 50, both designed for Longarm machine quilting.  I used the Towa Bobbin Gauge to set the bobbin tension at my normal setting of 200 for the M-hook on the Nolting Pro.  I was using IntelliQuilter computer guided system for this quilt and the machine and bobbin were correctly threaded.

The problem: Regardless of how carefully I adjusted the tension, the bobbin thread either pulled to the top or the top thread pulled to the bottom railroading, inconsistent tension.  Some places looked wonderful, others not very good.

poor quilting tension

Inconsistent poor tension.

I can say that I have not had any tension adjustment problems in several years since starting to use the Towa Gauge to adjust the bobbin tension at the same setting regardless of the thread.  So, why now?  Was it just a bad day, careless top tension adjustment, the weather, the particular computer guided pattern, one which I had never stitched out before, or some other issue.  I continued to adjust the tension on the “fly” as I stitched out two rows of the pattern.  Not having much success I decided to quit for the day.

The next day after taking a really good look at the back of the quilt, I had to make the

poor quilting tension

Inconsistent poor tension.

dreaded decision to totally take out all of the quilting.  The inconsistent tension was in too many places to even consider repairing the spots.  More importantly, I had to figure out why it was happening and fix the issue before working on the quilt again.  I talked with a friend who also had a Pro (now upgraded to the Nolting NV) and IQ to see if she had any suggestion.

I could rule out some things as they were not a factor:

  • I ruled out any mechanical issue as this machine is only a few months old.
  • I ruled out any problems with IQ as that also is only a few months old.

    terrible quilt tension

    Really terrible tension!

So, that left me with the quilt sandwich, thread, and adjustment.

Here is now I solved the problem:

  • I could not change the quilt sandwich, however, part way through quilting I realized that I had loaded the backing incorrectly with the scrim side up rather than down as it should be. I feel that this was a factor to some extent because the “fluffier” side was down toward the backing rather than up touching the back of the top.
  • The pattern was a medium density pattern with quilting less than 3” apart, sometimes 2” apart, many curves and points which probably caused a lot of needle flex as the machine moved back and forth around the pattern. I made sure I had a stronger, thicker needle in the machine and used the MR 4.5/19 for the M-hook in the machine.  Even using a size 20 needle might have helped even more.
  • Because of the denser pattern, the very inconsistent tension and trouble fine tuning the tension, I reasoned that the So Fine 50 (poly) thread in the bobbin was not a good match for the heavier #40 King Tut (cotton) on the top. I switched bobbin thread to Robison Anton 50 cotton.  And, if that had not worked, I would have used the King Tut in the bobbin also so that the threads would be evenly matched as far as strength and elasticity.
  • I slowed IQ down so that there would be less needle flex and have more time to precisely place the stitches. The settings I used were 1.3 Speed and 1.1 Detail.  These slower speeds also meant that I needed to slow the machine speed down.  If this speed had not worked, I would have slowed IQ and the machine down even more.  If I had been hand guiding this pattern and experiencing the same issues, which quite possibly could happen, I would need to slow down my hand guiding speed.  With a denser pattern, hand guiding the machine slower would probably happen anyway.
  • I warmed up my machine for at least five minutes, perhaps even more. Over the years I have discovered that if the machine’s internal parts are well warmed up, along with the bobbin case, adjusting the tension takes less time and takes fewer adjustments after starting to quilt on the quilt.  Remove the bobbin from the bobbin case and put the empty bobbin case into the machine for the warm up.  Don’t forget to remove the thread from the top and out of the take up lever.  Warm up using a medium speed.
  • Use the Towa Bobbin Gauge to set the bobbin tension. I checked the bobbin tension on every bobbin and set to 200.  Experience has taught me that this is the best setting for my Nolting Pro with the IQ.  When I use the Pro with Quiltmagine (Nolting’s computer guided system), I set the bobbin at 175.  Each computer guided system, because it so precisely moves and places stitches, places a different amount of stress on the thread.  By experimenting with different settings, I have found these setting to work for me.  Longarm machines run best with a looser bobbin tension as that gives much more flexibility in adjusting the top tension.
  • Once the bobbin tension was set correctly, I spent time adjusting the top tension. My method for that is to tighten the top tension until I see the bobbin thread starting to poke out of the top on my test sample at the side of the quilt.  Then, I start backing the top down until I can only see the tip of the bobbin thread down in the needle hole.  I feel and look at the back to make sure there are no top thread pokies.  I always test using the same setting (stitch length or motor speed) I will use on the quilt, stitch little circles, curves, straight lines and points to see how the machine tension responds as I am adjusting the top tension.  When I am satisfied, and only when satisfied, I started the pattern.
  • I decided to adjust the pattern size a little larger to give a little more gentleness to the curves of the pattern. This slight adjustment was still within the scale of the quilt top design.  With a paper pattern and hand guided, you don’t have this flexibility, so you simply have to work with what you have.
  • Once I started IQ stitching the pattern I stopped several times within the first several inches to check the tension top and bottom and made little refinements to the tension. I did not want to make any assumptions and I did not want to spend any more time ripping out machine quilting stitching.  If I had been hand guiding this pattern, I would have done the same, stop a number of times as I started stitching the pattern to check the tension top and bottom.   As the pattern continued to stitch out, I checked periodically across the row, and across every row.
  • Because I had started quilting this in the early afternoon, I kept at it until it was finished. When success presents itself, I did not want to stop until completed.

Problem Tension Solved!

You might be asking if every quilt is such a struggle.  The answer to that is, no.  My normal setup does involve sufficient machine warm up, using the Town Bobbin Gauge to set the bobbin tension, testing and adjusting the tension on a test strip at the side of the quilt, and stopping frequently when I start quilting to make fine top tension adjustments.  Normally I do not have problems and am able to work through the project without any issues.  Just why this quilt was a problem, other than the factors I mentioned before, it is hard to determine.  Perhaps each of the variables contributed something to the problem.   Situations like this are frustrating and for new Longarm quilters, almost overwhelming.  Rather than fret and stress, it is best just to step back, look at the whole quilting picture, analyze the problem and the variables involved, and even check the simple things like thread path.  Even with my experience, I am happy that I had a Longarm friend to bounce ideas off and that the problem inconsistent tension was solved.

1930's quilt

Beautiful Quilt, Beautiful Quilting – Job Well Done!

Borders Can Make or Break the Quilt – Do It Right

Quilters often take a lot of time piecing their blocks and square them up before assembly.  The body of the quilt looks wonderful, color choices are excellent, and the quilt has the potential to be beautiful.  That is, until the borders are added.  As a professional Longarm quilter, the borders are where I often see many problems.  Incorrectly applied borders often lead to puckers, pleats, wavy borders and dog-eared quilts.  All of this can be avoided.

Although you may not realize it, one of the functions of borders is to stabilize and square up a quilt.  Throughout the body of the quilt are cut (unstable) edges around the outside of each of the blocks  Even though the patches may be cut on grain, the cut edges can stretch easily.  When borders are added correctly to a quilt top, the edges of the body of the quilt are contained and restricted within the new measurement.  The key word here is, applied or added correctly to achieve this.

problem quilt

A quilt that could use borders to stabilize and square it up.  Notice distorted sides and wavy bottom on this quilt.

Incorrect method for adding borders

Cut or make a long strip, stitch to one of the sides of the quilt and cut off the extra.  Because no measuring is done with this method, you have no idea how long one side of the quilt is compared with the opposite side of the quilt.  If one side stretches out a little more when the border is stitched on, that side will be longer leading to a dog-eared quilt.  Do not use this method to add borders to any quilt.

quilt by Sally Mowers

Quilt with correctly applied borders hangs straight.
Dresden Plate, designed, made and quilted by Sally Mowers

Correct method for adding borders

Even though it takes a little longer, the correct method for adding borders involves measuring, using a little math, and perhaps easing in fullness.

  1. Measure across the area in three places, near the top and near the bottom, but never along the edge, and across the middle.
  2. Average the three measurements and use the average as the measurement to cut the length of both borders.
  3. Quarter the quilt top marking with pins. Quarter the border strip marking with pins.  Align the quarter marks and pin the border to the quilt.  Pin between the quarter marks distributing any fullness evenly.
  4. Placing the fullest side down, stitch together. When the fullest side is down, the feed dogs on the machine gently pull the bottom through a little faster than the top.  There are no puckers or pleats on the top or bottom.
  5. Press the border seam outward toward the border.
  6. Measure across the quilt and borders in three places, similar to #1, average the measurements as in #2.
  7. Follow steps #3-5 to add the other border.

For a visual of this technique, see the video below by Dee Christopher.  Video also demonstrates a bonus no math method for determining size of a pieced border.

Whether you quilt your quilts yourself or have them quilted professionally, by taking the extra time to add borders correctly, your quilts will look much better with square corners and straight sides.

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Solving Longarm Backing Issues

Nothing is worse than taking the quilt off the frame and discovering problems on the back

problem quilt

Notice distorted sides and wavy bottom on this quilt.

of the quilt, such as puckers or tucks, or getting to the bottom of the quilt and find dog-ear borders.  It is very discouraging after spend a lot of time to make the quilting design look so nice.  Who at this point wants to do reverse stitching (pick out stitches)? Perhaps, even by removing the stitching, there may not be a good solution to fix the issue.

Reasons that may result in puckers, tucks, backing that drapes on the sides and dog-ear borders:

  1. The backing is loaded too loosely.
  2. Backing is pieced with a vertical seam
  3. Improper clamping
  4. incorrect technique for adding borders

Because of inexperience, new longarm quilters often have backing issues, even I did.  All of these issues are caused by incorrect methods.  Change your methods and you immediately change the outcome.

The best solution to “fixing” these issues is prevention using techniques that will eliminate the problems from the start.  In fact, prevention starts even before you start loading the backing.    Over the years I have refined a procedure that totally eliminates all of these issues.  If you follow these steps, you can eliminate these issues.  Best thing is that these same procedures and techniques work with all brands of machines and frames.

Techniques to eliminate puckers, tucks and dog-ear borders.

Method for adding borders:

Dog-ears result from the border being longer than the quilt top or being stretched during quilting.  “An ounce of prevention is worth a pound of cure.”  In this case, add borders correctly.

  1. Never add a border by laying the strip on the quilt, stitching it on and trimming it off.  Because the sides of any quilt will distort easily, opposite borders will never end up being the same sewn on this way and you end up with opposite borders all different lengths distorting the outside edge of the quilt.  Borders added correctly will square up a quilt.
  2. Correct method:
    1. Measure across the quilt top in two or three places (not at the top or bottom), use the average of the measurements or the smallest, cut both top and bottom border at the same time, the same length.
    2. Pin border to quilt easing in any fullness of the border or quilt.  Best way is to quarter both the quilt top and border, pin together at the quarter marks, then ease in fullness.
    3. Always stitch with the fullest piece on the bottom where the feed dogs will evenly pull it through without creating any puckers.
    4. Using the same method, measure the other direction across the quilt, cut both border strips the same length following instructions in steps A-C.

Loading Procedure:

  1. Backing (and batting) must be 8” longer and 8” wider than the quilt top.
  2. Square the top and bottom end of the backing so that they are perpendicular to the sides. Fold backing in half lengthwise, fold again making sure there are no puckers and the folds and side lay on top of each other with no ripples or puckers.  Use a long cutting ruler and line up a cross mark along the folded edge and trim the top (and bottom) edge.  Cut will be perpendicular to the length of the backing.  Your backing will NEVER work properly without squaring with this method.  Even tearing along the grain line does not work because all fabric is distorted during the manufacturing and winding process.  You must square by cutting.
  3. Make sure the backing is pinned evenly to the canvas or zippers, or with the same amount folded over the rod if using leader grips. Any amount that is off by more than ¼ – 3/8” here can distort the backing.
  4. Always roll ALL of the backing onto the take-up roller first (roller under the machine arm). Stand at the back of the frame, roll a little, then, SMOOTH the backing from the center outward in each direction.  This does not stretch the fabric, it smooths it out to remove little puckers and ripples.  Keep rolling a little and smoothing until nearly all of the backing is rolled onto the take-up roller.
  5. Roll the backing from the take-up roller to the belly bar roller. Again, roll a little, walk
    loading quilt backing correctly

    Controlling transfer of backing from take-up roller to belly bar roller.

    over and smooth from center outward in each direction (belly bar), roll a little more, smooth more, until the backing is transferred to the front belly bar roller.  When transferring from take-up roller to front roller, keep tension on the backing by keeping a hand on each roller (see photo).  Something magical happens during this transfer – the backing straightens itself out, drapes along the side disappear.  YES, this method takes a little longer, but it eliminates the problems.

  6. What about a backing seam? Unless the backing is directional, always seam backing fabrics so that the seam is a horizontal seam and not a vertical seam.  If you must have a vertical seam see my YouTube video below on how to roll the backing.

More Loading Tips:

Once the backing has been transferred to the belly bar roller, the batting and top can now be loaded.  Do not put clamps on the quilt yet as this distorts the backing.

  1. Batting must have a straight edge at the top perpendicular to the sides. If it does not and/or is distorted, square up the top edge of the batting.
  2. Baste the batting to the backing with the horizontal channel lock engaged. This is very important as the basting line becomes the placement line for the top.
  3. Using the basting line (step 2) as the placement for the top edge of the quilt matching the center of the top to the center mark on the roller.  The quilt top will be perfectly aligned parallel to the rollers and square with the frame. Baste less than ¼ “ from the edge of the quilt top.  When basting less than 1/4″ from the quilt edge, there is no need to remove the basting as the binding will cover the stitching.
  4. Using a zero center tape installed on the frame, baste the sides of the quilt top at the same distance from the center as the top edge of the quilt. Using a zero center tape every time the quilt is advanced assures the quilt will be square at the bottom.

After the top is basted to the backing, attach the clamps only to the backing.  Backing clamps are used only to stabilize the sides of the quilt and are only attached to the backing.  Side leader grips can be used as an alternative method of stabilizing the quilt/backing sides.  These are 10-14 inches long with the ribbon on the side leader grip held by a frame side clamp.  They do a great job of stabilizing a longer area than just a narrow clamp.  DONOT pull tightly on the clamp straps as that distorts the backing.  Because of this distortion, when the clamps are released after quilting, the quilt will pucker.

One final tip.  Before starting to quilt the new area, take a quick look under at the backing.  Make sure that it is smooth with no ripples, folds, or areas of distortion.  If it looks smooth, you are good to go.

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Call For Entries – More Than A Ribbon

As we enter a new year, 2017, you may be thinking ahead to quilt shows this year and entering one or more of your quilts.  In fact, some shows like Genesee Valley QuiltFest, Rochester, NY, are already accepting quilt registrations.   Because I am planning on entering several quilts in this show, I thought it best to think about what judges might be looking at in the judging process.

Can a quilt be ruined with quilting?

Some time back I read a blog by Lori Kennedy entitled “6 Ways to Ruin a Quilt with Quilting.”  Since we all think that quilting should enhance the quilt, in reality, it is not always the case.  Continue reading

Is Perfect Longarm Tension Possible?

Learning to adjust the machine tension is the biggest learning curve in longarm quilting.

perfect longarm tension

Perfect tension looks as good on the back as on the front.

Quilters often become more comfortable with quilting pantos and free motion quilting before they are comfortable adjusting the tension.  We aren’t used to adjusting tension as most sewing machines today rarely, if ever, need the tension adjusted.  Longarm machines, however, DO need the tension adjusted, usually with every quilt and every thread change.

Let’s take a look at why tension must be adjusted, then how to do it successfully.

Why does tension need adjusting?

  • Each quilt is different – different fabrics, different backing, perhaps different batting, and different threads in top and bobbin.  Each of these variables will affect the tension.
  • Today is a different day than yesterday.  Even high humidity can affect cotton causing it to absorb moisture from the air.

How to adjust tension successfully:

  • Accept the fact that tension must be adjusted and checked frequently and re-adjusted if necessary.
  • Use top quality batting that has a consistent thickness.  It is impossible to adjust tension when batting is thick in places and thin in other places.
  • Use top quality thread that is designed for machine quilting, especially longarm quilting.  Longarms operate at a much higher speed than home machines and operate best with strong machine quilting thread.
  • Use a Towa Bobbin Gauge to reliably and consistently set the bobbin tension with
    towa bobbin gauge

    Towa Bobbin Gauge

    every new bobbin.  Nolting L-hook set at 100-125 and M-hook set at 200-225.  Once the bobbin tension is set, you do not touch the bobbin again, only the top tension will be adjusted.

  • Use space at the side of the quilt, the backing and batting placing a strip of fabric on top to test and adjust the tension.
  • Always use the same color thread, or nearly the same color, in both top and bobbin. It does not need to be the same thread, different weight threads are OK.   Using the same color thread will “hide” the places where there are slight inconsistencies in tension.
  • Always adjust the tension using the stitch length or motor speed you plan on using when quilting the quilt. Changing the stitch length or motor speed will usually affect the tension.
  • Tighten the top tension until you see the bobbin thread poking or nearly poking out the needle holes on the top of the quilt.
  • Now to balance the tension, loosen the top tension until the bobbin thread is back
    thread tension

    Thread Tension

    down in the needle hole. You want to barely see the bobbin thread down in the needle hole.  The bobbin thread should not be visible on the top and the top thread should not be visible on the bottom.  When you can still see the bobbin thread down in the hole, you know the top and bottom thread will be forming the stitch in the batting.  This way you should not have to look at the back of the quilt very often.

  • Once adjusted, feel of the stitch line on the back of the quilt. It should feel depressed into the batting.
  • Once the tension is balanced at the side of the quilt, you can start quilting on the quilt. Be vigilant when you start quilting the panto or blocks, stop and check the tension frequently at first and tweak if needed.  Because the quilt top is not the same as your test strip at the side, you may need to make a little adjustment to the tension once you start quilting.

For more on tension see “Guide to Quilting with Your Nolting.”

Yes, you can achieve perfect longarm tension.  It takes time, patience and practice using the technique described above.

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Safety in the Quilting Studio

Nothing can put your life on hold like an injury.  It is unexpected and unplanned.  Depending on the severity of the injury you can have daily activities and hobbies upset for a few hours, a few days, or even weeks.

After my husband sliced the skin off the tip of his finger yesterday with a box knife, I wasinjury clipart reminded even more of the need to be careful in the sewing room.  In the sewing room we work with rotary cutters that are equally as sharp as the box knife.  It doesn’t take much for an injury to happen, a careless (or not so careless) placement of the ruler, not thinking about where we place our hand and fingers, or even not thinking and leaving the safety off and the rotary cutter blade exposed for “just a second.”  There are even other hazards, such as pins and needles, sharp scissors, and electric cords running in different directions.  Although you may feel you have everything under control, if you have young children, grandchildren, or pets that roam through your quilting space, rotary cutters, pins and needles and stray cords are tempting, hazardous, and potentially deadly.  Pets are even attracted to things that adults and children would ignore.  For example, one of my Longarm customers needed a switch replaced on her Longarm because the cat, who liked to jump up on the frame and lay on the quilt, chewed the cap off the machine switch.  Fortunately for the cat, the machine was unplugged.

think safety first posterAlways think “Safety First.”  Whether you are cutting, sewing, pressing, or any other task, always think about your safety and the safety of others, including your pets.

Cutting Safety:

  • Replace mats that have grooves and marks that have not “healed.”
  • Replace the blade in the rotary cutter regularly. Dull blades do not cut well, need more pressure to cut, and may slip out of the fabric causing a wrong cut, damaging the ruler or hurting you.
  • Purchase rulers that have a non-slip surface, such as Creative Grids rulers,
    non-slip cutting rulers

    Creative Grids non-slip rulers and InvisiGrip non-slip static cling sheets.

    including the Stripology Ruler, or place InvisiGrip™ on the bottom of rulers. This clear static cling film provides a non-slipping surface on the bottom of the ruler.  Slipping or sliding rulers not only result in poor cuts, but can contribute to damage to the ruler from the blade and possible danger to the quilter from a cut from the rotary cutter.  After testing InvisiGrip™ on my 24” cutting ruler I have decided to put it on all of my clear rulers.  I have been very impressed that is really does provide a non-slip surface.

  • Use an elevated cutting table to work at a comfortable (and safe) height. A cutting table can easily and inexpensively be made from a short folding banquet table and lengths of PVC pipe cut 10-12” long and put under each leg.
  • Make sure the cutting area has good lighting and is clear of stray pins.
  • Keep your non-cutting hand behind and away from the direction and angle of the rotary cutter.
  • Always close the cutter after every use.

Quilting Room or Studio Safety:

Think "Safety First"

Think “Safety First”

  • Work in a well-lighted space.
  • Always use a pin cushion or magnetic pincushion to keep pins and needles secure. Invest in a magnetic wand to swipe across the floor to pick up any stray pins that have fallen.
  • If children or pets frequent the area, make sure dangerous items like pins and needles, scissors, and rotary cutters are put away. It isn’t a matter of organization, although that helps, it is a matter of “safety first.”
  • Never use an extension cord with the iron. Most extension cords are not heavy enough for the wattage draw and it could cause a fire.
  • Even if unplugged, a dangling electric cord from the iron can be a temptation to children and pets that might pull on it causing the iron to fall off the ironing board and onto the pet or child causing injury.  Always place the unused iron in a safe location.
  • Avoid running cords across traffic lanes. Tripping and falls are the number one cause of injury in adults ages 65 and over.  Even if you are younger, it is still dangerous to have cords across the path.
  • Always unplug the iron and sewing and/or quilting machines when not in use. Who knows what else could happen, but most have sensitive electronics in them that could be damaged by power surges or lightning strikes.  This type of damage is never covered under the product warranty.
  • Pets are attracted to dangling thread, thread spools and cones. They are wonderful toys!  But, they can be dangerous and deadly to your pet.  Make sure thread is put away and not a temptation.
  • Longarm owners with pets – the dangling quilt top and batting seems to be a wonderful place to play hide and seek, a great place to sleep, or claw. Dogs seem to especially like to chew the batting.  Cats also seem to like to jump up onto the frame and sleep on the quilt, like a hammock.  The Longarm is such a temptation.  You could close the door to the studio, put a shower curtain (plastic) over the quilt, or use strips of aluminum foil to reduce the temptation.  If you have other great solutions, please post them below in comments.

injury prevention planSafety first is a habit.  Take a critical look at your quilting area, make provision for safe, but convenient, storage for dangerous items, develop a procedure for putting things out of harm’s way and shutting things off when you leave your space. Get into the habit of always thinking about and doing the “safe” thing.  It may take a few seconds longer, but a careless unsafe move can cost hours, days, weeks or more of pain and the inconvenience of not being able to enjoy your time sewing and quilting.

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Trouble Shooting Longarm Issue – Long Stitch

Yesterday we delivered a longarm to a customer upgrading from a 17″ throat to a 24″ throat machine with more options and ergonomic, adjustable handles front and rear.  The machine used, only a few years old, but I had sent it back to the Nolting factory to have them go through and make sure everything was as it should be.  When the machine arrived back from the factory I put it on a frame and stitched with it to make sure I was satisfied with everything.

At the delivery we replaced the short frame arms and short carriage rails with longer ones (an easy upgrade with Nolting frames) to accommodate the 24″ throat Pro and put the machine on the frame.  My customer had practice fabric and batting ready to load so that I could train her in the use of her “new” machine.  We basted the batting and top onto the backing and started stitching.  The basting stitches worked well, but when we started sewing we occasionally got a long stitch, sometimes half an inch long, other times much longer.  In addition, we noticed that it always seemed to be a vertical stitch (front to rear).

towa bobbin gauge

Towa Bobbin Gauge

Before we started we used the Towa Bobbin Tension Gauge to set the correct bobbin tension for the M-hook (200 to 225 for the Nolting machine), then adjusted the top tension for a balanced tension.  As the tension was OK, we knew we could rule out tension as the problem.  The clue we focused on was the vertical long stitch.  Skipped stitches vertically could indicate a problem with the encoder on the side of the machine, so we replaced the encoder and made sure that the encoder wheel made good contact in the carriage rail.  Hoping this would solve the problem we tested again, and again the same long, skipped stitch.

Use a List

Working through a list of possible causes for skipped stitches we (1) changed the needle, but that didn’t correct the problem.  (2) Made sure the quilt sandwich was level and only a finger width of space under the take-up roller, and loosened the quilt sandwich slightly as both of these could cause skipped stitches.  Again, same problem of long, skipped stitches.  Knowing that this machine had stitched perfectly several months ago when it came back from the factory, we had to look at other possible causes.

Again focusing on the long, skipped stitch, we realized that it only happened when the machine was moving away from the front of the frame toward the back of the frame.  It is important to slow down and analyze everything carefully when something like this is happening.  The customer had put a fine thread in the top, something to consider.  But, the key was moving the machine toward the back.  Needle flex will happen with longarm machines, even with a larger, sturdier needle.  The machine had a MR 4.5 (size 19).  But the other factor was, one of the fabrics was a batik which, because of its high thread count, can be challenging to stitch.

What we observed was excellent stitch quality except in one direction with needle flex a

Nolting Pro owner Carol

Carol enjoying stitching with her “new” Nolting Pro 24

possibility, so we decided to check the timing.  After taking off the throat plate and rotating the hook to the correct position we found the timing position correct, but the hook was a tad too far from the needle.  We are talking a very small distance too far away, but enough to see day light between the needle and hook.  We adjusted the hook distance, put everything back together and tested stitching again.  SUCCESS!!  The machine stitched beautifully and there were no long, skipped stitches.

Diagnosing and trouble shooting issues with longarm machines can sometimes be challenging because there are a number of variables involved.  To diagnose, find the root problem, and solve it, each of those variables must be considered and evaluated.  When diagnosing, rather than jumping to a conclusion, I think it is important to consider every possibility and to work through those, starting first with the things that can easily be checked and changed (changing needle, adjusting tension on the quilt top, etc) and moving to other possibilities until the cause has been found.  For these reasons, I have included a comprehensive chart type trouble shooting guide in my book, Guide to Quilting with Your Nolting.  Although written for Nolting owners, this guide provides helpful information on the various aspects of longarm quilting (beneficial to all longarm quilters), free motion and template quilting, a maintenance and repair guide for Nolting machines, the trouble shooting guide which covers issues common to all longarm machines, and many tips, hints, and resources.  Click to buy the Guide now.

Don’t Panic

Issues like this are inevitable.  Rather than panic, analyze carefully what is happening, when it happens, take into consideration the thread, batting and fabric you are using.  Then, go through a list of possible causes checking out each one until you find the problem.  Often there is something you can do to correct the problem, but if not, you can tell your dealer or the company tech what you have already tried as they work to solve the problem.

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Bleeding Fabric – Saving Quilts from Disaster

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Patriotic color quilts for Veteran Quilt Project

The last few weeks I have been completing and quilting three 48×60 inch quilts for a veteran project for our local quilt club.  A few years ago the club decided to honor each veteran in the town with a quilt.  Although a small town, there are a couple of hundred veterans from WWII, Korea, Vietnam, through recent deployments to the Middle East.  The club has already given quilts to WWII veterans and the goal now is about 120 quilts for Korean, Vietnam, and other veterans.  Did I mention the club only has about 25 members?

After making and quilting the quilt, we wash the quilt and stitch on the label which will include the name of the recipient and that it is given by the club to honor them for their service to our country.  All of the quilts in any pattern are shades of red, white, and blue.  The club has a block of the month activity which supports our quilt efforts.  Each month those participating make a r/w/b block or blocks.  Whoever “wins” the drawing gets to take the blocks home, assemble and quilt the quilt. In addition, we have a couple of sit and sew days during the year to work on more quilts.  Members are always welcome to make quilts on their own, too.

Today I washed the three quilts that I had been working on, two quilts made from a Jenny Doan pattern (info below) and one from block of the month blocks I had won several months ago.  Since the quilt fabrics were not pre-washed before making the quilt, I decided it might be a

Color Catcher sheets to catch fugitive dyes.

Color Catcher sheets to catch fugitive dyes.  White sheet shown below the box.

good idea to put a “Color Catcher” sheet ($5.29 for box of 24) in the washing machine with the quilts.  The color catcher sheets pick up fugitive dyes released from the fabrics that would otherwise migrate to other fabrics in the quilts.  A red to blue, or blue to red migration might not be very noticeable, but certainly either of those colors to white would show up.  I am very glad that I put the color catcher sheets (2) in the washer as they both captured red dye and some blue.  The quilts look fabulous with no evidence of any dye migration.

What happens if you do not use color catchers in the washing machine and the dye

Center color catcher with red and blue dye captured. Right color catcher before. Left color catcher with little dye as it got caught in the washer drum.

Center color catcher with red and blue dye captured. Right color catcher before. Left color catcher with little dye as it got caught in the washer drum.

migrates?  Is the quilt ruined, or is there hope?   Because the dyes migrated once, they may still be unstable and able to be released from the fabric and “caught.”  I found additional help from another  blog post that offers several solutions and shows testing of several methods that can be used to try and capture the fugitive dyes from fabrics.

Although there might be hope to capture the fugitive dyes after the fact, using color catcher sheets the first time fabric is washed is probably better.  When I pre-wash my quilting fabrics (before making the quilt), I always toss in a couple of color catcher sheets.  Because my two quilts were made with strips, they were not pre-washed.  As a result, it was very important to capture any fugitive dyes during the wash using the color catcher sheets.  If little or no dye was released during the wash, great!  At least I was taking preventative measures just in case there were fugitive dyes.

quilts

Pattern: Jack and Jill by Jenny Doan

Quilt pattern called Jack and Jill by Jenny Doan.  Pattern directions using jelly rolls make a quilt 73″ x 83.”

 

 

 

 

 

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